Common Faults And Treatment Schemes Of Hair Planting Machine

The transmission structure of high-speed toothbrush hair grafting machine consists of a main drive shaft and four servo drive shaft systems. The four servo axes are horizontal X-axis, vertical Y axis, flap Z-axis and hair changing U-axis. The XY two-axis coordinates determine the position of the toothbrush hole, the Z axis plays the role of replacing the next toothbrush, and the U axis plays the role of changing the bristle color of the toothbrush. When the spindle motor runs, the four electronically controlled servo axes follow the operation, and the spindle stops and the remaining four axes follow the stop. The speed of the spindle determines the speed of hair grafting, and the four servo axes respond to the need for coordinated driving, otherwise hair removal or uneven hair will occur. The application of Delta's high-precision electrical servo control can achieve 1000 times / minute hair grafting speed, and can achieve jumping hole hair grafting.
At present, the structure of the electronic control system of the wool planting machine is mainly divided into single-chip microcomputer control system or CNC numerical control system. Among them, the single-chip microcomputer control system is mainly based on the integrated supporting services of automation system manufacturers, supplemented by independent research and development of toothbrush equipment manufacturers. The CNC CNC systems with superior performance are mostly imported brands such as Delta's PUTNC-H2P and Europe and Japan.
Since the maintenance of the Jingqi light number of the needle barrier parking of this equipment will be shorter (the shortest 5MS), in order to achieve the result of rapid parking, the system can not echo the Jingqi light without giving the corresponding reminder on the screen, so once the user finds that the device does not have any reminder information to abort the task and displays "the equipment is in normal operation" and the operation indicator is also lit, it can be directly identified as needle barrier parking, or needle barrier sensor fault.
The hair grafting machine is a variety of brush products such as toothbrushes, hair dyeing brushes, hair brushes, wire brushes, fruit cleaning machine roller brushes, brush brushes and other products of hair grafting processing equipment. The earliest for hand-cranked hair planting machine, later developed into electric hair transplanting machine, with the development of automation, has now developed a variety of computer numerical control high-speed hair transplanting machine.
The machine head is the main mechanical part of the wool planting machine, and the main actions of the hair planting: hair removal, thread cutting, wire forming, iron wire tying the brush wire, and implanting the brush wire into the hole. The machine head mainly realizes the above main actions through the connecting rod and cam structure. Equipment positioning accuracy, such as: table positioning accuracy, mechanical structure has no gaps, processing process from slow to fast repeatability, control system with what pusher, what motor to use, etc.
Do a good job in the daily maintenance of the equipment, keep the equipment clean, clean up dust, debris and waste in time, add lubricating oil in time, and do a good job of anti-wear and anti-rust. Regularly check the vulnerable parts, replace the parts with excessive wear in time, and avoid affecting the product quality due to the wear of parts. Regularly check the equipment line and replace the worn line in time.
The operator should frequently add lubricating oil to the moving parts of the wool planting machine to reduce mechanical wear. Regularly check whether the screws are loose and should be locked in time. Keep the guide rail and screw clean to avoid debris adhering to the guide rail or screw and affecting the accuracy of work positioning. Ensure that the electric box works in a ventilated environment, avoid humid or high temperature environment, and prevent the electric box from vibrating violently. The electrical box cannot work in the environment of strong electromagnetic field, otherwise an uncontrolled situation may occur.
The four servo axes are horizontal X-axis, vertical Y axis, flap Z-axis and hair changing U-axis. The XY two-axis coordinates determine the position of the toothbrush hole, the Z axis plays the role of replacing the next toothbrush, and the U axis plays the role of changing the bristle color of the toothbrush. When the spindle motor runs, the four electronically controlled servo axes follow the operation, and the spindle stops and the remaining four axes follow the stop. The speed of the spindle determines the speed of hair grafting, and the four servo axes respond to the need for coordinated driving, otherwise hair removal or uneven hair will occur.